
Shashanka Doddamani
iAmp
India's First Natively Designed and Developed Real time PCR Machine
Product Development-
Bhat Biotech India (P) Ltd, Bangalore

The Problem Statement
Bhat Biotech India is pioneering the manufacturing of the Real time Polymerase Chain Reaction (PCR) machine in India. I was offered a role in its development with the task of developing a circuit to measure the electrical properties of the biological sample under test for the characterisation of nucleic acid and detection of DNA amplification. Now we have filed an Indian patent and my current work is to standardize the instrument to detect different diseases.
Tools and Hardware Used
Electronics Design
Software: Software:
MPLAB IDE - PID Coding AutoCAD 2012 (2D and 3D modelling)
Docklight - Serial Port Communications
Graph - Math plots
OrCAD Schematic and Layout design of PCBs Hardware:
Excel - to plot graphs and to do Math analysis Particle Board (Prototyping)
Analog Devices Evaluation kit's computer software Stainless Steel sheet (Manufacturing)
Suitable size AISI type 304L stainless steel (electordes)
Hardware: Silicon Rubber (PCR Tube Caps)
Microchip Digital Signal Controller
Thermal Control Module (TCM):
Peltier TEC
NTC Thermistor
LM 35 Temp Sensor
Wheat Stone Bridge
Fluke CNX t3000 Thermometer
PIC 32 series microcontrollers
Analog Multiplexers
Clock dividers
Clock Buffers
Low noise Operational Amplifiers
Oscillators
Impedance Analysers
USB to UART converters
Ground isolators
About the project
While working in the Research and Development of Bhat Biotech's PCR Machine - DNAmp, I got an opportunity to work with Dr. Arun Chandra Shekar, President of R&D, Bhat Biotech India Pvt Ltd. From the past 2 years under his guidance researchers were working on the use of measurement of electrical properties of sample during the PCR process. I was inspired by this idea and conveyed my interests in developing it in to a product. That's how the work on iAmp began, it was very challenging to make it a reality because long before they tried using Operational Amplifiers base circuit and failed in getting results. After going through many papers, patents, and pefroming meauremtns using LCR meter i found out that the real use comes only if we could measure the Impedance, Phase, and Capacitance of the biological sample under test. This led me to design a new circuit.
Challenge I: Design and Development of a measurement Circuit
I studied more about the design and implementation of LCR bridge, Frequency Generators, and Analog to Digital Converters to measure the impedance, but for our application going for an LCR bridge was not a feasible solution. Hence I started to search for ready on chip solution for the impedance measurement which combines on board Frequency Generator with Analog to Digital Converter (ADC); Analog Devices Impedance Converter & Analyser was a perfect fit. I ordered an evaluation board and spent days experimenting on different samples.
Finally I selected proper calibration resistor, voltage, frequency, and settling time for the impedance measurement and programmed the microcontroller to control 16 of those ICs, thereby successfully tested 16 different samples simultaneously during a single PCR run. To get perfect measurement values I calibrate individual channels against a calibration resistor.
Only impedance was not enough in characterising the DNA sample. Hence I used measured Phase and Impedance to calculate the Capacitance, which gave wonderful results. I confirmed the result by comparing it with a LCR meter Capacitance reading.
This is the plot of change in capacitance from initial capacitance v/s number of PCR cycles. According to theory, for every cycle number of copies of DNA doubles. Hence right from the cycle 2 we are able to differentiate between Sample, Negative, and Blank. Capacitance of the sample increases because the number of copies of DNA increases, in negative and blank since there is no increase in number of copies of DNA the capacitance drops slightly. You may ask why negative is above the blank? Simple reason is negative has a copy of non target DNA but blank does not contain any copies of DNA.
Challenge II: Development of an algorithm for the computer software to control the machine and generate reports
Next challenge was to develop an algorithm for
the computer software to analyse the data measured and give
the final report about the sample under test. I successfully
completed it and now it is being used by the Java based computer
application to control the machine and generate reports.

PCR tubes with samples


Measurement Circuit.

A model of Computer Application

Operation Flowchart
Challenge III: Design of a cap with electrodes and connection board for the PCR tubes
I designed the well (were PCR tube heats and cools), cap with electrodes, and connection board for the PCR tubes.
Silicon rubber cap with electrodes
inserted in to a PCR tube

Connection board with all 16 samples

Results
I learned a lot in circuit design, programming and design. I have experienced and understood the whole process of product development, right from idea inception to product actualisation. Two prototypes have been built and used to standardize and validate the detection process for many diseases. We filed an Indian Patent that I named "SYSTEM FOR THE CHARACTERIZATION OF NUCLEIC ACID AND DETECTION OF DNA AMPLIFICATION USING ELECTRICAL METHOD" The instrument is expected to be released in the year 2015.



